MANUFACTURING PROCESS & FACILITY
Complete vertical integration: Sialkot's certified LWG Gold drum tannery, precision hydraulic cutting presses, heavy-duty Kevlar stitching lines, and export logistics.
HOW WE BUILD CERTIFIED SAFETY GEAR
Our end-to-end manufacturing system controls every variable of leather elasticity, stitch tensile integrity, and dimensional consistency.
RAW HIDE PROCUREMENT & SORTING
We source domestic cow and goat hides directly from licensed regional livestock facilities. Expert graders inspect grain density, fiber compactness, and reject hides with excessive insect bites or flay cuts.
LWG GOLD DRUM TANNING
In our audited wooden tanning drums, raw hides undergo automated lime desoiling, bating, pickling, and chromium salt penetration. Closed-loop effluent monitoring ensures zero untreated water discharge into Sialkot watersheds.
PRECISION SPLITTING & SHAVING
High-speed electronic bandknife splitters separate the grain split from the suede drop split, calibrating thickness to within +/- 0.05mm across the entire hide surface.
HYDRAULIC DIE CLICKING
Hardened Swedish steel dies on 25-ton hydraulic swing-arm clicking presses stamp out glove patterns along the natural hide stretch lines, ensuring ergonomic thumb articulation and long palm life.
INDUSTRIAL KEVLAR STITCHING
Our team of skilled machinists assemble gloves on synchronized post-bed and cylinder-bed machines using certified flame-resistant Kevlar and high-tenacity bonded polyester threads.
IRONING, SHAPING & QC INSPECTION
Finished gloves are mounted on heated brass hand forms to smooth seams, set the ergonomic curvature, and undergo 100% individual sizing and seam tensile inspection.
FACTORY CAPACITIES & MACHINERY
Our Wahid Road industrial facility is equipped with dedicated departments for wet tannery operations, dry leather finishing, computerized embroidery, automated garment cutting, and master export packing.
